Monthly Footwear Quality Control Defect Analysis Report

Track and analyze footwear production quality metrics, focusing on defect rates, types, and patterns across production lines to maintain quality standards and identify areas for improvement.

Report Objective

Monitor and evaluate footwear production quality performance through comprehensive analysis of defect rates, patterns, and production line metrics to maintain quality standards and drive continuous improvement initiatives.

Overall Defect Trends

Line chart showing monthly defect rates and inspection volumes

Questions to Consider:

Apr 2024May 2024Jun 2024month1000000.0%2000000.0%3000000.0%4000000.0%5000000.0%defect_rate vs. total_inspecteddefect_ratetotal_inspectedHow are Monthly Defect Rates Trending?Monthly defect rates with inspection volume overlay
  • What is the month-over-month change in defect rates?

  • How does the current defect rate compare to our target?

  • Are there any correlations between inspection volume and defect rates?

Defect Categories Analysis

Bar chart displaying defect types and their frequencies

Questions to Consider:

  • Which defect types are most frequent?

  • How do defect frequencies compare to previous periods?

  • Are there emerging patterns in defect types?

Stitching DefectsMaterial FlawsSize DiscrepancyColor Inconsistencydefect_type02,0004,0006,0008,000sum(defect_count)sum(defect_count)What are the Most Common Types of Defects?Distribution of defects by category

Production Line Performance

Bar chart comparing defect rates across production lines

Questions to Consider:

Line ALine BLine CLine Dproduction_line0.0%20.0%40.0%60.0%sum(defect_rate)sum(defect_rate)How do Defect Rates Vary Across Production Lines?Production line quality performance comparison
  • Which production lines have the highest/lowest defect rates?

  • Is there a relationship between production volume and quality?

  • What best practices can be learned from high-performing lines?

Areas for Additional Focus