Home Furnishings Quality Control Monthly Defect Analysis Report

Monthly analysis of product quality metrics across furniture categories, focusing on defect rates, types, and resolution efficiency to drive quality improvement initiatives.

Report Objective

Track and analyze quality control metrics across all furniture product lines, identifying trends in defect rates, common quality issues, and resolution effectiveness to support continuous improvement in manufacturing and quality assurance processes.

Product Quality Trends

Analysis of defect rates across product categories over time

Questions to Consider:

2024-032024-042024-05report_date2.0%2.2%2.4%2.6%2.8%3.0%sum(defect_rate) vs. product_categorysum(defect_rate)product_categoryHow are defect rates trending across product categories?Monthly defect rates by product category showing variation in quality issues
  • Which product categories show consistent quality issues?

  • Are there seasonal patterns in defect rates?

  • How do defect rates compare to quality targets?

Defect Analysis and Classification

Breakdown of defect types and their severity distribution

Questions to Consider:

  • Which defect types are most frequent?

  • How are critical defects distributed across different types?

  • What is the ratio of minor to major defects?

Material DefectsAssembly IssuesFinish QualityDimensional Issuesdefect_type05001,000sum(occurrence_count)CriticalMajorMinorWhat are the most common types of defects?Distribution of defect types by severity level

Resolution Efficiency

Assessment of defect resolution timeframes and effectiveness

Questions to Consider:

Material DefectsAssembly IssuesFinish QualityDimensional Issuesdefect_type0.050.0100.0sum(average_resolution_days)CriticalMajorMinorHow efficient is our defect resolution process?Average resolution time by defect type and severity
  • Which defect types take longest to resolve?

  • Is resolution time correlated with severity?

  • Are we meeting target resolution timeframes?

Areas for Quality Improvement Focus