Weekly Quality Control Inspection Report

Track and analyze quality control metrics across apparel and accessories production, focusing on defect rates, inspection results, and supplier performance to maintain product quality standards and identify areas for improvement.

Report Objective

Monitor and evaluate weekly quality control inspection results for apparel and accessories manufacturing, identifying trends in defect rates, analyzing types of quality issues, and assessing supplier performance to maintain high product quality standards and drive continuous improvement.

Quality Control Performance Metrics

Track weekly inspection volumes and key quality metrics

Questions to Consider:

Mar 2024Apr 2024May 2024inspection_week250260270280290300total_inspectionstotal_inspectionsHow are weekly inspection volumes trending?Weekly inspection volumes showing recent stability with average of 280 inspections per week
  • What is the week-over-week change in inspection volume?

  • Are inspection volumes sufficient for production levels?

  • Are there any seasonal patterns in inspection volumes?

  • How are defect rates trending over time?

  • Is first pass yield meeting quality targets?

  • Are there any correlation between defect rates and inspection volumes?

Mar 2024Apr 2024May 2024inspection_week0.030.0350.04defect_ratedefect_rateWhat are the trends in defect rate and first pass yield?First pass yield maintaining above 90% target with stable defect rates

Defect Analysis

Analyze distribution and types of quality issues

Questions to Consider:

StitchingMaterialColorSizingdefect_category0123sum(percentage)sum(percentage)What is the distribution of defect types?Stitching and material defects account for 50% of quality issues
  • Which defect categories are most prevalent?

  • Are certain types of defects becoming more frequent?

  • What preventive measures can address common defects?

Supplier Quality Performance

Evaluate quality metrics by supplier

Questions to Consider:

  • Which suppliers have the best quality performance?

  • Is there a correlation between inspection volume and rejection rates?

  • Which suppliers need quality improvement support?

100200300sum(inspection_count)0.020.040.060.080.1sum(rejection_rate)How does quality performance vary by supplier?Supplier rejection rates range from 1% to 12% with varying inspection volumes